AgriOps

Grain Drying Cost Calculator

Cost per tonne to dry grain — red diesel, LPG or natural gas. Accounts for dryer efficiency, electricity and grain weight loss.

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Grain & Moisture

Typical wheat/barley: 18–25%

UK safe storage: 14–14.5% cereals

Dryer Type

Fuel Type & Price

Current UK red diesel ~80–95p/litre. Check your last delivery invoice.

Commercial supply ~22–35p/kWh (2026)

Fan/auger/conveyor. Typically 1–2.5 kWh/t

Advanced Options

Small deduction for cleaning losses on top of moisture shrinkage. Typical 0.3–1%.

Cost / tonne (dry out)

£7.79

fuel + electricity

Cost / tonne (wet in)

£7.29

before weight loss

Water removed

64.3 kg

per tonne wet

Red Diesel / tonne

8.09 litres

per tonne wet

Cost Breakdown — per tonne dry out

Red Diesel£7.35 (94%)
Electricity£0.45 (6%)

Drying 20% → 14.5% removes 64.3 kg of water per tonne of wet grain. Every tonne in yields 93.6% dry weight out (before handling losses). Costs shown do not include fixed overheads, depreciation or labour.

UK Target Storage Moisture — Quick Reference

CropSafe storageLong-term storage
Wheat / Barley / Rye14.5%14.0%
Oats14.0%13.0%
Oilseed Rape (OSR)9.0%8.0%
Maize (grain)14.5%13.0%
Field Beans / Peas14.0%13.0%
Linseed9.0%8.0%

Source: AHDB Grain Storage Guide. Long-term = storage beyond 6 months.

Red Diesel Grain Drying Cost Table — UK 2026

Cost per tonne dry out (wheat, 20% → 14.5%) at different red diesel prices across dryer types. Electricity at 28p/kWh, 1.5 kWh/tonne included. Use this table as a quick reference when your diesel price changes.

Dryer Type70p/L80p/L90p/L100p/L110p/L
Continuous Flow / Tower£5.15£5.83£6.50£7.17£7.84
Mixed Flow£5.83£6.59£7.36£8.13£8.90
Batch Recirculating£6.50£7.36£8.23£9.09£9.95
Batch (older / inefficient)£7.84£8.90£9.95£11.01£12.07

Cost per tonne dry out. Wheat, 20% → 14.5%. Electricity 28p/kWh, 1.5 kWh/t. Does not include fixed costs, labour or depreciation.

How Grain Drying Costs Are Calculated

Understanding the calculation helps you identify where your money goes and where savings are possible. The calculator uses standard psychrometric principles and AHDB dryer efficiency benchmarks.

The formula

1. Water removed (kg/t wet) = 1000 × (MC_in − MC_out) / (100 − MC_out)

2. Heat energy (MJ/t wet) = water removed × dryer efficiency (MJ/kg)

3. Fuel used (litres/t wet) = heat energy ÷ calorific value of fuel (MJ/litre)

4. Fuel cost (£/t wet) = fuel used × price per litre ÷ 100

5. Cost per tonne dry out = total cost wet ÷ (dry tonnes out / wet tonnes in)

Dryer efficiency matters most

The MJ per kg figure is the biggest driver of fuel consumption. A modern continuous flow dryer at 3.5 MJ/kg uses 36% less fuel than an old batch dryer at 5.5 MJ/kg — at 85p/litre diesel that's £2–3/tonne. Over a 1,000 tonne harvest, that's £2,000–3,000 extra cost from a poorly maintained dryer.

Harvest moisture is within your control

Every 1% reduction in harvest moisture saves approximately 1.5–2 litres of red diesel per tonne. Harvesting wheat at 18% rather than 22% saves around 3p per litre × 6 litres = £0.18/tonne at 85p/litre diesel — multiplied across a 1,000t harvest that's £180. Better combine settings and optimal harvest timing are free efficiency gains.

Dry to target, not below

Every 0.5% below target moisture is wasted money and lost weight. Wheat dried to 14.0% instead of 14.5% loses an extra 6 kg per tonne of saleable grain. At £200/tonne that's £1.20/tonne in lost revenue plus extra drying cost — £2–3/tonne of wasted cost on a typical batch.

10 Ways to Reduce Your Grain Drying Cost

Grain drying is one of the highest variable costs in arable farming. Most farms can cut their drying cost by 15–30% without capital investment — through better management and maintenance.

1

Harvest at lowest practical moisture

Wait for crop to reach 18–20% before combining where possible. Every 1% less moisture in saves £1–2/tonne in fuel cost.

2

Service the burner annually

A dirty or poorly adjusted burner can increase fuel consumption by 10–20%. Burner service is cheap relative to the fuel savings.

3

Clean heat exchangers

Blocked heat exchangers reduce thermal efficiency significantly. Clean at the start and mid-way through harvest.

4

Dry to the correct target moisture

Every 0.5% below target loses money. Use a calibrated moisture meter to check the outlet and adjust the dryer temperature.

5

Use ambient air for cooling

Run the cooling section with ambient air rather than heated air. Cooling should never use the burner.

6

Consider ambient air drying for last 1–2%

Bringing grain in at 16–17% and finishing with ventilated ambient air drying is significantly cheaper than heat drying the last few percent.

7

Maintain airflow systems

Check fan belts, clean ducts, and ensure grain beds are level. Restricted airflow forces longer drying times and higher fuel use.

8

Insulate the dryer body

Heat loss through uninsulated dryer walls is significant. Lagging the plenum and exposed metalwork can reduce heat loss by 10–15%.

9

Time drying to avoid peak electricity tariffs

If on a time-of-use electricity tariff, run fans and conveyors off-peak where possible. Fan electricity is typically 15–20% of total drying cost.

10

Benchmark against your own records

Record litres per tonne and cost per tonne every season. Tracking deterioration identifies maintenance needs before they become expensive.

Own Dryer vs Contract Drying — Break-Even Analysis

Contract grain drying in the UK typically costs £15–25/tonne including haulage. Whether owning your own dryer makes financial sense depends on your throughput and the difference between your variable cost and the contract rate.

Break-even throughput calculation

Annual fixed cost of dryer = depreciation + maintenance + insurance + finance

Saving per tonne = contract rate − your variable drying cost

Break-even tonnes = annual fixed cost ÷ saving per tonne

Dryer Cost (new)20yr life fixed/yrBreak-even at £5/t savingBreak-even at £10/t saving
£80,000£5,0001,000 t500 t
£150,000£8,7501,750 t875 t
£250,000£13,7502,750 t1,375 t
£400,000£21,0004,200 t2,100 t

Fixed cost = purchase price ÷ 20 years + 5% of purchase price for annual maintenance/insurance. Does not include cost of capital or grain quality/timeliness benefits of on-farm drying.

Frequently Asked Questions