Grain Drying Cost Calculator
Cost per tonne to dry grain — red diesel, LPG or natural gas. Accounts for dryer efficiency, electricity and grain weight loss.
Grain & Moisture
Typical wheat/barley: 18–25%
UK safe storage: 14–14.5% cereals
Dryer Type
Fuel Type & Price
Current UK red diesel ~80–95p/litre. Check your last delivery invoice.
Commercial supply ~22–35p/kWh (2026)
Fan/auger/conveyor. Typically 1–2.5 kWh/t
Advanced Options
Small deduction for cleaning losses on top of moisture shrinkage. Typical 0.3–1%.
Cost / tonne (dry out)
£7.79
fuel + electricity
Cost / tonne (wet in)
£7.29
before weight loss
Water removed
64.3 kg
per tonne wet
Red Diesel / tonne
8.09 litres
per tonne wet
Cost Breakdown — per tonne dry out
Drying 20% → 14.5% removes 64.3 kg of water per tonne of wet grain. Every tonne in yields 93.6% dry weight out (before handling losses). Costs shown do not include fixed overheads, depreciation or labour.
UK Target Storage Moisture — Quick Reference
| Crop | Safe storage | Long-term storage |
|---|---|---|
| Wheat / Barley / Rye | 14.5% | 14.0% |
| Oats | 14.0% | 13.0% |
| Oilseed Rape (OSR) | 9.0% | 8.0% |
| Maize (grain) | 14.5% | 13.0% |
| Field Beans / Peas | 14.0% | 13.0% |
| Linseed | 9.0% | 8.0% |
Source: AHDB Grain Storage Guide. Long-term = storage beyond 6 months.
Grain Moisture Meter
Handheld moisture meter for wheat, barley, oilseed rape and other crops — essential for harvest and store monitoring
Dickey-john Mini GAC Plus
Industry-standard grain analysis meter for moisture, temperature and test weight
Grain Probe Thermometer
Long probe thermometer for checking grain temperature in store — catch hot spots early
CO₂ Monitor for Grain Storage
Detects fermentation and heating in grain stores — important safety and quality tool
Handheld Hygrometer
Measures relative humidity in the store — helps manage ambient drying and ventilation
Red Diesel Drum / IBC
Fuel storage for your grain dryer — 200L drums or 1000L IBCs for on-farm diesel storage
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Red Diesel Grain Drying Cost Table — UK 2026
Cost per tonne dry out (wheat, 20% → 14.5%) at different red diesel prices across dryer types. Electricity at 28p/kWh, 1.5 kWh/tonne included. Use this table as a quick reference when your diesel price changes.
| Dryer Type | 70p/L | 80p/L | 90p/L | 100p/L | 110p/L |
|---|---|---|---|---|---|
| Continuous Flow / Tower | £5.15 | £5.83 | £6.50 | £7.17 | £7.84 |
| Mixed Flow | £5.83 | £6.59 | £7.36 | £8.13 | £8.90 |
| Batch Recirculating | £6.50 | £7.36 | £8.23 | £9.09 | £9.95 |
| Batch (older / inefficient) | £7.84 | £8.90 | £9.95 | £11.01 | £12.07 |
Cost per tonne dry out. Wheat, 20% → 14.5%. Electricity 28p/kWh, 1.5 kWh/t. Does not include fixed costs, labour or depreciation.
How Grain Drying Costs Are Calculated
Understanding the calculation helps you identify where your money goes and where savings are possible. The calculator uses standard psychrometric principles and AHDB dryer efficiency benchmarks.
The formula
1. Water removed (kg/t wet) = 1000 × (MC_in − MC_out) / (100 − MC_out)
2. Heat energy (MJ/t wet) = water removed × dryer efficiency (MJ/kg)
3. Fuel used (litres/t wet) = heat energy ÷ calorific value of fuel (MJ/litre)
4. Fuel cost (£/t wet) = fuel used × price per litre ÷ 100
5. Cost per tonne dry out = total cost wet ÷ (dry tonnes out / wet tonnes in)
Dryer efficiency matters most
The MJ per kg figure is the biggest driver of fuel consumption. A modern continuous flow dryer at 3.5 MJ/kg uses 36% less fuel than an old batch dryer at 5.5 MJ/kg — at 85p/litre diesel that's £2–3/tonne. Over a 1,000 tonne harvest, that's £2,000–3,000 extra cost from a poorly maintained dryer.
Harvest moisture is within your control
Every 1% reduction in harvest moisture saves approximately 1.5–2 litres of red diesel per tonne. Harvesting wheat at 18% rather than 22% saves around 3p per litre × 6 litres = £0.18/tonne at 85p/litre diesel — multiplied across a 1,000t harvest that's £180. Better combine settings and optimal harvest timing are free efficiency gains.
Dry to target, not below
Every 0.5% below target moisture is wasted money and lost weight. Wheat dried to 14.0% instead of 14.5% loses an extra 6 kg per tonne of saleable grain. At £200/tonne that's £1.20/tonne in lost revenue plus extra drying cost — £2–3/tonne of wasted cost on a typical batch.
10 Ways to Reduce Your Grain Drying Cost
Grain drying is one of the highest variable costs in arable farming. Most farms can cut their drying cost by 15–30% without capital investment — through better management and maintenance.
Harvest at lowest practical moisture
Wait for crop to reach 18–20% before combining where possible. Every 1% less moisture in saves £1–2/tonne in fuel cost.
Service the burner annually
A dirty or poorly adjusted burner can increase fuel consumption by 10–20%. Burner service is cheap relative to the fuel savings.
Clean heat exchangers
Blocked heat exchangers reduce thermal efficiency significantly. Clean at the start and mid-way through harvest.
Dry to the correct target moisture
Every 0.5% below target loses money. Use a calibrated moisture meter to check the outlet and adjust the dryer temperature.
Use ambient air for cooling
Run the cooling section with ambient air rather than heated air. Cooling should never use the burner.
Consider ambient air drying for last 1–2%
Bringing grain in at 16–17% and finishing with ventilated ambient air drying is significantly cheaper than heat drying the last few percent.
Maintain airflow systems
Check fan belts, clean ducts, and ensure grain beds are level. Restricted airflow forces longer drying times and higher fuel use.
Insulate the dryer body
Heat loss through uninsulated dryer walls is significant. Lagging the plenum and exposed metalwork can reduce heat loss by 10–15%.
Time drying to avoid peak electricity tariffs
If on a time-of-use electricity tariff, run fans and conveyors off-peak where possible. Fan electricity is typically 15–20% of total drying cost.
Benchmark against your own records
Record litres per tonne and cost per tonne every season. Tracking deterioration identifies maintenance needs before they become expensive.
Own Dryer vs Contract Drying — Break-Even Analysis
Contract grain drying in the UK typically costs £15–25/tonne including haulage. Whether owning your own dryer makes financial sense depends on your throughput and the difference between your variable cost and the contract rate.
Break-even throughput calculation
Annual fixed cost of dryer = depreciation + maintenance + insurance + finance
Saving per tonne = contract rate − your variable drying cost
Break-even tonnes = annual fixed cost ÷ saving per tonne
| Dryer Cost (new) | 20yr life fixed/yr | Break-even at £5/t saving | Break-even at £10/t saving |
|---|---|---|---|
| £80,000 | £5,000 | 1,000 t | 500 t |
| £150,000 | £8,750 | 1,750 t | 875 t |
| £250,000 | £13,750 | 2,750 t | 1,375 t |
| £400,000 | £21,000 | 4,200 t | 2,100 t |
Fixed cost = purchase price ÷ 20 years + 5% of purchase price for annual maintenance/insurance. Does not include cost of capital or grain quality/timeliness benefits of on-farm drying.